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MES系统应用

, 01:27 - Permalink

  • MES:企业生产制造过程执行管理系统
  • 目的:减少生产管理中不产生附加值的活动
MES的作用
  1. 生产和管理的桥梁
  2. 精确的实时数据
  3. 可追溯管理
  4. 绩效管理
  5. 设备管理
  6. 工厂智能化管理
生产过程中问题解决
  1. 生产效率低下
  2. ERP无法与SMT制造连接
  3. 复杂的工程文件制作,执行困惑
  4. Feeder管控不系统化
  5. 出现错料的重大质量事故
  6. 现场库存降低
  7. 无法实现工单物料盘点(SMT损耗等)
  8. 无法实现可追溯化
实际运用问题点
  1. 来料RID的张贴:如果来料较零散的情况下,来料时人工张贴。
  2. 现有企业ERP编码规则不一致,物料编码的要求:
    1. MES自建BOM编码,导入系统时需要转换。
  3. 定制化产品的BOM问题:订单下达时候,物料编码无(以备注方式存在)
    1. 程序微调功能(尺寸、物料更换、站位更换、数量),需要人工介入。
    2. BOM复制功能也可以考虑评估使用。
    3. 如果原始BOM有错误,可以在系统中修正;出库、退库也可以通过管理实现。(属于异常处置的后门级别,需权限受控)
  4. 产品下线完成后,通知发放是否可行
    1. 完全可以。
  5. 目前IS管理暂无,需要搭建哪些硬件和软件管理环境
    1. 应用、数据库服务器(SQL、ORICAL);
    2. 车间无线覆盖,AP;
    3. 标签打印机;
    4. 采集器(无线/有线),霍尼韦尔PDA;
    5. 看板(LED、液晶);
    6. 7X24小时,1年售后服务,验收阶段有操作说明书等;
    7. 企业日常维护:
      1. 1-2名专员跟踪实施、并掌握;
      2. 总部在苏州,可提供远程和当面技术支持;
  6. 提供表结构源代码;
  7. 无纸化SOP;
  8. 电子货架(7inch、13inch)。
  9. 设备数据抓取,需获取设备开发端口即可;
  10. 系统需要增设防火墙;
  11. PMC计划排程--物料齐套分析,较损耗资源。
    1. 预占物料放入缓冲池MO,如计划有变,可以释放回可用库存,放入日计划排程中;
  12. 产品退货处理,财务处理等,数据归于ERP,但不在MES管辖范围内。
  13. 红牌管理。如发出禁用物质管理禁用:物料编码、厂家、产品、批次、周期、客户编码等。在仓、在产、在用三类报表。

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